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Industry

Nuclear Fuel Cycle

The full sequence of industrial steps nuclear fuel goes through -- uranium mining, conversion to uranium hexafluoride, enrichment, fabrication into reactor fuel, and used-fuel management.

Covered in 6 MetalsCost.com News Intelligence articles, most recently on October 15, 2026.

Steps Mining -> Conversion (UF6) -> Enrichment -> Fuel Fabrication -> Reactor Use -> Used-Fuel Management
Operable Reactors 440 worldwide, ~403,265 MWe (2026)
Global Uranium Demand ~68,920 tonnes U in 2025
Top Producer Kazakhstan, ~39% of world mined supply (2024)

Overview

The nuclear fuel cycle is the full chain of industrial steps that turn mined uranium ore into reactor fuel and then manage what's left afterward. Ore is milled into "yellowcake," converted into uranium hexafluoride gas, enriched to raise the proportion of fissile U-235, fabricated into ceramic fuel pellets loaded into metal rods, then irradiated for years inside a reactor before the used fuel is cooled, stored and either reprocessed or disposed of. As of 2026, 440 reactors operate worldwide, drawing on global uranium demand estimated at roughly 68,920 tonnes in 2025.

Metals It Depends On

Uranium is the cycle's sole raison d'être — every step exists to get uranium from ore to fissile material inside a reactor core and manage it safely afterward. Natural uranium ore contains only about 0.7% of the fissile U-235 isotope, so most reactor fuel requires enrichment up to roughly 3-5% before fabrication; supply is geographically concentrated, with Kazakhstan alone accounting for close to 40% of the uranium mined worldwide.

Sources

Coverage